X-Winder working differently every time executed

We are a group of university students who are currently experiencing difficulties in getting our X-Winder machine to function properly. Specifically, when we input the G-Code generated by the X-Winder software, the carriage initially moves to the correct position, but then becomes unresponsive for a period of time, preventing the head from moving towards the mandrel. However, if we immediately rerun the same settings after the initial execution, the head suddenly operates correctly on the left side, but then becomes stuck on the right side. We have noticed that an error code appears in the executor, although we are unable to fully read the error code due to its incomplete visibility. We have provided an image displaying the error for reference. The G-code for the winding where the left side works but not the right side, has been attached.

CPV left side working.txt

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In addition to this issue, we are also encountering a problem with the Y-offset. Despite adjusting the y-axis offset, it does not result in any changes in the y direction. To achieve the correct distance for the DH linear, we have found that we need to input a negative distance in the path offset.

12289499901?profile=RESIZE_710x

If anyone has a functional G-Code that they could share with us, we would greatly appreciate the opportunity to try it out. This will help us determine whether the issue lies with the G-Code or our X-Winder machine.

Thank you in advance for any assistance you can provide.

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Comments

  • In your first screen shot of the error message, it states "4,788 in".  Make sure you're using decimal points and not commas in your measurements.  This might help you.

  • Make all y values + positive in the geometry diagram in the designer software and all Z values greater than the Z axis offset 

    • Hi Kanusha,

      I'm fairly certain that you have a faulty axis controller electronics. Please return them to X-Winder and we can send you some new ones to get your winder working properly. Thanks. Send email directly to xfo@xwinder.com to arrange this.

    • Greetings again Turner Hunt,

      We have recently updated our organizational values and are pleased to report that the offsets are currently performing exceptionally well. However, we are still encountering an issue with the linear head occasionally stalling. This problem arises specifically when attempting to wind it in a regular manner, whereas everything functions smoothly when the hoop is applied.

      To address this challenge, we have diligently explored various approaches, including experimenting with different patterns, materials, sizes of pressure vessels, and winding speeds. Despite our efforts, the problem persists.

      In order to provide a clearer understanding of the issue at hand, we have prepared a video demonstration that showcases the problem we are facing. This visual aid will assist in facilitating a more comprehensive analysis of the situation.

      We remain committed to resolving this matter and appreciate your ongoing support and patience as we work towards a solution.

    • Hi Kanusha,

      I'm fairly certain that you have a faulty axis controller electronics. Please return them to X-Winder and we can send you some new ones to get your winder working properly. Thanks. Send email directly to xfo@xwinder.com to arrange this.

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